Industrial Plant Projects

This greenfield project was developed for a large-scale beer production facility. Our team was responsible for the complete mechanical design of the Cold Block process area, including process piping, equipment layouts, pipe racks, access platforms, and equipment and piping supports.

Due to the project location and applicable design requirements, seismic effects were incorporated into the structural analysis and calculations, ensuring that all supporting structures were designed for safe and reliable operation under both operating and seismic loading conditions.

This project involved the addition of a new evaporation process to an existing corn processing facility. The scope included equipment layout development, new process piping, pump installation, and the design of supporting structural steel to safely accommodate the required equipment and operational loads.

This project involved the structural analysis of a large-scale food freezing system designed to handle and store more than 1,000 tons of product.

The analysis addressed significant structural challenges, including product loads, equipment operating loads, and dynamic effects generated by material movement. External design loads, such as wind and seismic forces, were also incorporated to verify the overall stability, strength, and safety of the structure under all relevant operating conditions.

Our team has developed numerous pipe rack structures using a wide range of materials and construction solutions. These structures were designed for challenging environments exposed to seismic activity, hurricane-force winds, corrosion, and other site-specific hazards.

With extensive experience in this type of project, we develop practical, robust, and cost-effective structural solutions that prioritize safety, constructability, durability, and efficient material use.

This project involved the comprehensive structural assessment of a large beer production facility to verify the safety, integrity, and load-carrying capacity of the existing installations.

The work began with a detailed 3D laser scanning survey to accurately capture the geometry and current condition of the structures. The resulting data was then used to develop structural models and perform engineering calculations using specialized analysis software.

Based on the assessment results, we identified the structures requiring corrective action and developed the necessary reinforcement designs to ensure safe and reliable operation.

This project increased the production capacity of food-grade oil through the installation of a new storage tank, a new process module, associated piping, and pipe supports.

3D laser scanning technology was used to capture accurate field conditions and support the development of a high-quality, precise, and reliable design.

This project focused on improving the production process for food-grade oil within an existing operating facility, where production could not be interrupted.

3D laser scanning was essential to capture accurate field conditions, minimize on-site measurement activities, reduce installation risks, and save valuable engineering and execution time.

This project involves the development of a new process room, including raw material silos, conveying systems, vacuum receivers, a blending system, an extrusion line, and supporting structural steel.

Our scope includes the preparation of equipment and process layouts, piping design, and structural steel design required for the complete installation.

This project was developed to resolve thermal expansion issues affecting piping connected to beer cellar tanks during the hot CIP process. Despite the presence of expansion loops, the system was experiencing recurring mechanical failures because several pipe supports had been improperly positioned.

Our team evaluated the piping behavior under operating temperatures and identified the support arrangement as the primary cause of the problem. By relocating and modifying selected supports, we restored the intended flexibility of the piping system and eliminated the mechanical failures without the need for major piping modifications.

This project involved an engineering study to resolve recurring leakage at piping joints and excessive loads acting on a vessel nozzle during operation.

Our team performed a piping thermal expansion and stress analysis to identify the root causes of the problem. By rerouting selected piping sections and modifying or adding supports, we developed a practical and cost-effective solution that reduced the nozzle loads, improved piping flexibility, and eliminated the recurring leakage issues.

This project involved process improvements at an existing corn processing facility, including new piping systems, equipment layouts, structural steel, and pipe supports.

3D laser scanning technology was used to capture detailed and accurate field conditions, enabling the development of a precise design, minimizing interferences, and reducing the need for field modifications during installation.

This project involved the modernization of an existing beer cellar piping area, including the installation of new piping systems, valve blocks, and pipe supports.

Because the work was developed within an existing operating facility, 3D laser scanning was essential to accurately capture field conditions, identify potential interferences, and develop a precise and reliable design solution.

This project focused on improving the production process for food-grade oil within an existing operating facility, where production could not be interrupted.

3D laser scanning was essential to capture accurate field conditions, minimize on-site measurement activities, reduce installation risks, and save valuable engineering and execution time.